Showing posts with label Cleaning. Show all posts
Showing posts with label Cleaning. Show all posts

Saturday, August 08, 2009

Importance of Keeping Heat Exchanger Clean

The heat exchanger air-water purification is an absolute necessity so that the system of production runs. If your heat exchanger will not be as clean as it should be, he is unable to properly operate and exchange of heat, could not take place. This leads to significant problems in the line if it is not treated within a short time. However, with the cleaning alone is not sufficient to keep everything in perfect condition.

An air-water heat exchanger is very specialized devices intended for use when the air or in the air, the temperatures are higher than 130 degrees Fahrenheit. Air conditioning industry is not the machine to cool when the ambient temperature is at this level, since the refrigerant compressor of its production to about 150 degrees Fahrenheit, and there is too little difference between the two temperatures for the coolant to his job. In such cases, the air-water heat exchanger in question. They bring in the chamber in the courtyard below the temperature of the air, so that the device is not working correctly.

Basically, a heat exchanger air water cleaning is simply to ensure that both air and water to a portion of the thermal processes of your system are clean. For example, if the mechanism of the system brings the air is a cooling tower, you must bear in mind when he brings the air in the system, the debris, which is not in the air in the system with him. These deposits may be in the system, the establishment in her, and limited the operation - and possibly causing a malfunction, and even heavier. So, quite simply your own system seems to heat the solution to this problem.

However, the ratings are compared, what the adoption of a cold tablet, if you have a cold, and rightly so. Even if the cleaning of the heat exchanger of the system ensures that they are free of everything, leading to problems, whether it is doing nothing to prevent the problem does not occur, particularly in areas where there is a lot of scrap , potentially leading to a kind of jam. In this sense, the cleaning is not enough.

The ultimate solution would be an excellent technology Filtersystem keep residue in the system, primarily, and cleaned with care.

So, make the installation of filters and the technology of filtration and devout your water air heat exchanger for cleaning your entire system to function optimally.

Tuesday, October 07, 2008

What is a Fireplace Heat Exchanger?

A furnace centrally heats most homes today so their fireplace does not need to be the main heat source. If more heat output is required then homeowners should look at a fireplace with a fireplace heat exchanger or glass front. These allow more heat into the room based on their design.

A fireplace heat exchanger can be for either a wood burning or gas fireplace. The United States Department of Energy indicates that by using an exchanger you can increase the overall heating performance of the fireplace by five to ten percent. They recommend that this feature be added during the initial installment of the fireplace, but not all contractors agree with this statement.

A fireplace heat exchanger uses a fan to heat the air by pushing it through hot tubes. The tubes then allow the heated air to continue to circulate rather than relying on the process of natural convection. It is important that the exchangers be cleaned frequently because soot accumulates in the tubes. This accumulation will affect the performance of them.

Another term for a fireplace heat exchanger is a blower. The heat exchanging tubes wrap around the fire. The blower will draw the room air in and then returns the fire heated air back into the room. This apparatus will fit into the existing fireplace and if needed can be adjusted by using a trim kit so that it fits properly. If you do not know whether you need a chimney liner for the exchanger then consult your local building codes accordingly.

As mentioned earlier, both gas and wood fireplaces can use a fireplace heat exchanger. The natural gas style fireplace circulates heat by convection and radiation. Radiant heat transfer heat to solid objects but not the air around you. When referring to solid objects, that means anything such as people, walls and furniture as well. Radiant heat allows you to feel warm but the air around might not feel warm. Therefore, the hotter your fireplace gets, the more radiant heat will circulate.

We provide information on all things related to fireplaces such as a fireplace heat exchanger, ventless fireplaces and fireplace rugs along with many other items concerning your fireplace.
by D. Karlson

Friday, September 26, 2008

Better Heat Exchanger Cleaning Through Technology

Maintenance of a platform's Waste Heat Recovery Unit (WHRU) and similar shell and tube heat exchangers can be an extremely dangerous process. It needs to be disconnected, taken off line, and moved to shore for repair. Shell and tube heat exchangers are made of coiled tubes and can become fouled with carbon deposits. The traditional methods for clearing the blockage include bypassing the fouled unit, cutting off bends and cleaning the tubes, then re-welding the U-bends, and complete unit replacement.

The old methods are becoming more outmoded due to advancements in technology. It is inefficient to bypass the unit. Just as it would be less efficient to run your car with 2 cylinders not firing. This inefficiency, of course, also increases operational costs. It is time consuming and costly to cut the U-bends and re-weld them. Sometimes it can be difficult or impossible to get access to reattach them.

Some of these new methods include the ability to clean areas with limited access, and clear deposits from U-bends without ever removing them. This can sometimes be done without even taking the unit offline, and usually takes less time and results in a higher degree of defouling. In fact, many units can be restored to near-factory efficiency. For big refineries, petro-chemical plants, or power plants, this can amount to six figure savings.

The U-bends themselves also retain many deposits, and continue to be a bottleneck to the system. Full replacement carries the cost of completely replacing equipment that, other than the heat exchanger tube fouling, is still in working order. This method also requires the unit be taken offline for the full duration of replacement. obviously this carries a heavy expense and serious loss of production.

Traditional heat exchanger cleaning methods and heat exchanger cleaning equipment have changed very little over the last few decades. Pressure jetting is still the primary means used by many companies, but it is slow, inefficient, and ultimately very costly. Additionally, many companies are skeptical of newer methods, falling back on the "that's the way it's always been done," chain of logic. They are also weary of trying new techniques that are not as "proven" to be effective. Finally, many have long term tube cleaning contracts that do not allow for a change in heat exchanger cleaning technique, unless the contractor were to adopt the new methods.

Newer heat exchanger cleaning equipment and techniques are more technologically advanced, and by extension, require a higher skilled laborer than old style pressure jetting. These new developments include the ability to clean tight radius bends, clean units while keeping them in place, and even while keeping them online. It has also resulted in faster, more efficient cleaning. Many tube bundles can now be cleaned more effectively than with pressure jetting, and jobs that used to take days may now take only a few hours. Difficult to access units are now accessible with these new technologies.

Some of the technology that has been developed includes special nozzles that can be used on tight bends, laser cleaning, and new "smart" metals that respond to changes in density and pressure to prevent damage to the tubes. With these methods, jobs can be finished with less downtime, because cleaning and descaling can be done more quickly. Equipment is also less likely to be damaged in the process. Many of these new processes are safer, create less waste, use no chemicals, and have a significantly reduced environmental impact.

The article was written by Alex Parry who writes about heat exchanger safety at his heat exchanger cleaning equipment site.

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